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Gearblog! 1 September 2006

The lighter clothing gets, the more vulnerable it seems to be to abrasion damage from packs, so maybe it's time for a clothing-friendly pack design? The editor muses...


Posted: 1 September 2006
by Jon

An occasional meandering set of random thoughts about the stuff we're testing and other geary things...


Macpac Torlesse: very rough mesh.

Berghaus Duel: smooth snow-shedder

Osprey Atrmos: little perforations

One of the aspects of vogue-ish ultra-lightweight kit that doesn't really get the coverage it should is durability. Sure, there are lightweight materials based on fabrics like Cordura or using kevlar for reinforcement that are relatively light, but they're also expensive and relatively rare as a result.

The bottom line is that if you build stuff light, you can't reasonably expect it to last as long as your bombproof old kit. That's the price of a waterproof jacket that weighs in at 300 grammes rather than 1000 grammes.

Fortunately most clothing isn't dragged along the ground regularly, so you can get away with some liberties, but where there's contact and friction, there's always going to be abrasion. And that's what's happening with lightweight shell jackets - I know from talking to manufacturers that lightweight jackets are returned with abrasion damage from pack straps fairly regularly, even though their lightweight shells aren't recommended for regular heavy pack use.

Bear in mind too that runners with lightweight packs will still give clothing a hard time simply because of the exaggerated movement and friction between pack and clothing.

Which is all very well, but most walkers and all backpackers, however light they travel, will still use a pack. One thing that no-one seems to have considered is how abrasive pack straps are.

The OM Limp Wrist Test...

Out of idle curiosity I had a sort through some of the packs we have on test and devised the OUTDOORSmagic LWT procedure or 'Limp Wrist Test' which involves simply rubbing the sensitive skin of the inside of your wrist against the shoulder straps to see how rough they feel.

The variation between packs is astonishing: a Macpac Torlesse with a wicking mesh surface felt like rubbing your skin against a cheese grater, a Lowe Alpine pack with a similar surface felt similarly rough. At the other extreme, the much smoother fabric used by Haglofs on their Tight Evo and a similar surface on two Berghaus technical climbing packs was significantly smoother.

An Osprey daypack fell somewhere between the two - rougher than a smooth fabric but not as abrasive as the really coarse-grained ones. Best of all was an old Karrimor pack which used a very smooth nylon fabric simply encasing foam straps.

Then there's construction - many packs have stitched seam lines running down the underside of the shoulder straps which may well increase abrasion damage. Interestingly, on some of its packs, Osprey tweaks the seams so that stitching sits out of the way on the front of the strap. Ostensibly that's to protect the stitching, but it may also reduce wear on clothing.

Until someone does some definitive testing, we're working on hunches, but out there somewhere there's an opening for a lightweight clothing friendly pack. One that minimises abrasion through smooth construction and fabrics and works effectively with relatively fragile lightweight clothing. Yes, it may be less durable than a rougher fabric, but then most top-end lightweight jackets cost a lot more to replace than an average daysac.

Is anyone listening? Until then, if you're a lightweight jacket owner, you might like to try the Limp Wrist Test on your own pack straps...


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