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OMer Builds Superlight Tarp

Off the peg kit too heavy? Morph decided to make his own super high-tech version.


Posted: 28 February 2007
by Jon

I reckon a good few of us have reckoned we can do better than the big gear companies, but OUTDOORSmagic regular Morph has taken things a stage further and come up with his own super-lightweight 170-gramme tarp using high-tech fabrics and construction techniques.

It all began with a quest to lighten his pack. 'I just loathed hauling loads of gear around in a big sack,' he says. 'I found it just wasn't enjoyable and I couldn't cover the distances I wanted to. I was also starting to suffer from knee problems.

'By lightening my load I reckoned I could cover more ground, enjoy the journey a lot more and save my knees from destruction. So the quest for the ultimate in light weight began.'

He started off with a Big Agnes SL1 tent but inspired by lightpackers in the States, shifted his focus onto tarps - simple sheets of fabric that can be adapted into a shelter using cords and poles.

Going Lighter

Morph soon realised that many of the tarps available were unnecessarily heavy by dint of using relatively weighty silicone-coated rip-stop. His first tarps used a lighter silicone-coated rip-stop along with Dyneema cord and titanium pegs, but even the fine 0.5 oz Spinnaker fabric eventually became a limiting factor.

That's when he turned his attention to Cuben Fibre, at 18 grammes per square metre it's around half the weight of the Spinnaker he was using before, but still strong enough to make a reliable shelter.

Cuben Fibre was developed for lightweight sails and is a cunning laminate of different fibres which has been heated and pressurised in an autoclave to produce an ultra-light waterproof, strong and stretch-resistant material. Its main drawback is that it's very expensive stuff.

It's not just the fabric though. Morph's 'White Moth' prototype uses bonded construction backed up with stitching in critical areas and with reinforced tie-out points carefully orientated to maximise strength.

The end result is a full-sized tarp that weighs just 170 grammes and can provide shelter for two adults. Stitching is confined to the triple-bonded central seam and the eight tie-out points. Morph also has a 'mini tarp' weighing in at just 60 grammes measuring 5' x 4.5' compared to the 8' x 7.5' White Moth.

Of course tarps are always going to be a step too minimalist for many walkers even with global warming, but next on the agenda is a fully-fledged tent that Morph believes should weigh approximately 500 grammes, which is around half the weight of currently available options.

Too Light?

'Tarping in the UK is probably not as uncomfortable as people might believe,' says Morph.

Midges are the only nuisance. Pitching the tarp is an enjoyable event - requires a little thought, if it's not too windy pitch it high, a shelter you can stand under! In poor weather pitch low - keeps you dry and sheltered. You also get a real sense of being outdoors. Perfect - it's what it's all about!'

If you want to know more, drop Morph, real name Wayne, an e-mail.


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Discuss this story

as some of you are aware last year i started marking lightweight tarps from 0.5oz spinnaker fabric, well this year while most of you have been out enjoying yourselves I've been planning, schemeing and plotting for super-ultralight domination!

Over the winter months I've been constructing a new range of tarps constructed from Cuben Fibre (a laminate material 4 times stronger than Kevlar) Using bonding techniques rather than stitches wherever possible to achieve incredably strong, durable and amazingly light tarps.

A mini tarp measuring 4 1/2 foot by 5 foot weighs an outstanding 60g.(a mini marvel)

Ive just finished an 8 foot long catenary centre seam tarp, by 7 1/2 foot wide (big enough for 2-3 people) at 170g.

don't let the weight of these make you think they are meak & mild. These really are strong, although extra care has to be taken as the material has a low puncture resistance (don't stand on it! or use it as a ground sheet).

I will be posting pics soon, anyone who wants more info please email me.

I intend to start making these to order and hopefully to set-up an e-shop some time this spring/summer.

Im also working on a SUL 1-2man single skin tent which can be used with either walking poles or supplied carbon poles. Cuben fibre constructed fly with a floating spinnaker groundsheet. hopefully weigh-in between 500-600g (with carbon poles).I've alot of work todo on this project yet.

comments welcomed.


Posted: 23/02/2007 at 10:24

Good luck with the venture, Morph. I've not got into tarping myself, but I'm all for experimenting.

Posted: 23/02/2007 at 10:44

Morph, drop me a line with some pics and info and I'll run a news story on the site. Sounds interesting. Are you happy with the long-term durability of the bonding btw?

Posted: 23/02/2007 at 11:09

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