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Scoop - New Watertight Berghaus Packs!

Rucksacs leak because they're full of holes, called 'stitching', but not any more. We take a scoop look at new Berghaus packs that should stop your sandwiches from getting soggy...


Posted: 25 May 2004
by Jon

Lazer-cut pack panels are welded or, where
necessary, taped. Seams are stronger than sewn.

From the outside, the '04 Crag looks a totally
normal mountain pack

Lid and hip-belt combine to produce a neat
bum-bag complete with gear loops
Here's a bit of a scoop for you - new from Berghaus later this year, is a pair of new water-tight rucksacs.

Up till now, the only waterproof packs we're aware of were the Craghoppers range of Drypacks. They worked by incorporating what was effectively a canoe-type sealed dry bag within a conventional sac body. Not a bad solution, but one that's heavier and more complicated than a normal pack.

Dry Fusion Technology

The Berghaus answer is completely different. Normal rucksacs leak since although the pack fabric is generally waterproof, the seams aren't. Every inch of them has approximately 15 tiny holes punched through, and that's where the water gets in. Taping them, as per waterproof clothing, has always been too time consuming and expensive.

Berghaus has got round the problem by using a process they call 'Dry Fusion Technology'. Essentially panels are lazer cut and then 'welded' together using something not unlike a giant Corby trouser press and glue, so eliminating stitching altogether.

As a bonus, tests show that the resulting join, using 15mm of industrial adhesive, is approximately one-third stronger than the company's existing triple-stitched pack seams, which can't be bad. Some 3-dimensional seams still have to be stitched, mainly ones at the base of the sac, but these are sealed with thermally-bonded tape.

Two Packs

There are two packs using the new technology, both updates from this year's Extrem series, the Crag and the Ski Tour 2. Realistically most OMer's will be more interested in the Crag, which is an update of the modular all round climbing sac.

Not only does it use the watertight technology - a hydration system exit is well protected by the way, though it means technically the company are reluctant to use the term 'waterprooof' - but it has a couple of other neat tricks up its sleeve as well.

The best of these is that both the lid and the hip-belt can be removed, then teamed together to create a neat bum-bag complete with gear loops. Ideal for super-lightweight summit pushes, or simply carrying the bare minimum on routes. It's like Transformers only useful in the real world.

On top of all that, the price of the Crag remains the same at £90, so you're getting the benefits of Dry Fusion at no extra cost despite the extra manufacturing expense.

The Ski Tour 2 is aimed squarely at ski mountaineers and tourers and features some neat, carefully thought out ski features including grippy side ski-transporting straps and a fold-open back panel giving quick and easy access to rescue equipment. Berghaus pack designer Tim has been using one for cragging and reckons the easy access is a huge bonus when it comes to sorting out the gear quickly and easily.

The Future

Right now the Crag and Ski Tour - out late summer - are the only packs in the range to take advantage of the new technology, but next year Dry Fusion should also hit the top-end backpacking sacs.

More Berghaus information at their web site.


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