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Your Pack's In The Oven, Dear...

Take one very expensive, high tech hip-belt and roast gently for ten minutes before applying to user. Leave for a further ten minutes before attempting to use. Yep, it's a new recipe from Osprey.


Posted: 20 January 2005
by Jon

Osprey produce some of the best made, most comfortable and supportive packs on the market and we've been particularly impressed with their hip-belts which are some of the best we've used.

This year though, the company has not only revised its load-lugging Cresent and women's specific Luna sacs, they've also introduced something called 'CM' or 'Custom Moulding' to improve the hip-belts further and we had a sneak previews of the process up at Cotswold Outdoor in Manchester.

The CM process is based on ski-boot moulding techniques where foam and plastic are heated in an oven to help them conform to the user's foot. Surprise, surprise, Osprey has applied the technology to packs. Osprey dealers will have a small oven in their shop, the hip-belt - available in different sizes - is popped into the oven and heated for ten minutes to an undisclosed temperature, let's call it Gas Mark X...

At the end of the ten minutes, the nicely warmed belt is removed from the oven and wrapped around the customer's hips with no pack attached. For the first two minutes you press down on the belt with your hands as the outer, firmer shell hardens, then a further ten minutes is spent while the inner, softer foam cools and conforms to your personal hip configuration.

Yes, we know, it all sounds like another hyped-up marketing gimmick. That's pretty much what we thought, but there's actually a very significant comfort difference between a treated and fitted and an unheated belt. The fitted one feels softer and fits more easily, just more 'right' in fact. According to master baker Hamish from Osprey UK, the process simulates the approximately six months of wear it would take for your hip-belt to 'wear in' normally meaning that your pack should feel like a well worn item from the off. We haven't used it with a full load yet, but if first impressions are anything to go by, it should make a detectable difference. Watch this space.

There's no price premium for the process either - the Crescent and Luna packs are priced the same as before - and you can replace your old hip-belt with a new custom moulded one for £30, if you feel it's worth it. Buyers of Aether range packs will also be able to opt for a CM belt, albeit by paying an additional premium.

The belt can be heated up and moulded three times, so if you sell the pack, it's still customisable for the new owner. One thing we should stress is that you shouldn't try this at home. The actual foam of the new belts is pretty much the same as before, but the glue holding the layers together is different. Standard glue will melt allowing the belt to delaminate, which is a bad thing.

Also new from the company is a cracking new ventilated day pack called the Atmos. We have one to test and we'll be bringing you first impressions next week. Custom Moulding is appearing in Osprey dealers right now - Cotswold is the first in Manchester to have it - and you can find out more about Osprey packs from their web site.

Thanks to Cotswold Outdoor in Oxford Road and Hamish from Osprey for their time and moulding expertise.


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