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Gore-Tex Paclite 2003 - First UK User Impressions

We've been using Gore's latest fabric for around three months now, here's what we made of it in the real world, out on the hill


Posted: 8 August 2002
by Jon

If you're in the market for a lightweight, waterproof, breathable jacket then you'd best pull up a chair and sit down in front of a warm monitor.

As we reported yesteday, Gore has released full details of the new Paclite fabric which is due in the shops in Spring 2003. Statistics like '40 per-cent more breathable' and '15 per-cent lighter' are all very well, but what you're probably wondering is how does Paclite work out there in the real world, on the hill?

The Tops...

Well, we've been using two different Paclite 3 tops for the past few months. One is an the ultralightweight Paclite Smock from Berghaus. Visually similar to their XCR Slipstream model, it's made entirely from the new Paclite and weighs a startlingly light 270 grammes. It's a no frills, 'stuff it in the lid pocket of your pack' or 'hang it from your harness' garment and it's going to retail at around £120 from next year. A proper test later in the year.

Berghaus paclite Smock - weighs just 270 grammes

It's an example of one type of Paclite garment envisaged by Gore - minimalist and ultralight aimed at runners and super lightweight alpinists. The other jacket we've been using is an unbadged one made in Canada. We reckon it's Arc'teryx, but since we're testing the fabric here rather than the design, it doesn't really matter.

The difference is that it's heavier at just under 436 grammes, uses a marginally thicker face fabric and incorporates XCR panels in the back. Gore is allowing manufacturers to incorporate XCR for reinforcement, used carefully, on shoulders, forearms and other abrasion zones, the reinforcement should make some Paclite jackets more suitable for heavier duty applications, though it still won't be in the same league as XCR.

Breathing...

The figures say 40 per-cent more breathable than original Gore-Tex and 25 per-cent more breathable than XCR, previously Gore's top dog. But what does that mean for real world use?

The Canadian Paclite test jacket, incorporates panels
of XCR for strategic reinforcement
First we've used the Canadian test jacket consistently for hill and mountain walking for the last few months. Subjectively we have to say that it's appreciably more breathable than any membrane or coating-based fabric we've used before. It took longer, working harder for the environment inside the jacket to become clammy and humid and when work levels dropped down - on a flat bit or descent for example - we started to dry off faster as well.

Second, for a tougher assessment, we went running at a steady low to medium tempo wearing the Berghaus smock on a mild but breezy summer evening. We used a Lowe Zone top under the smock because we know it works well and vented using the deep front zip.

From past experience we know that most waterproofs become uncomfortable after ten minutes or less of running so we were expecting the worst. We didn't get it, there was no initial heat rush and the 10, 15 and 20 minute marks passed with us staying dry and comfortable inside the smock, at around 25 minutes there was definite build-up of heat, but nothing unbearable, then at the 35 minute mark, things suddenly got too much for the fabric and we got hot, humid and bothered.

And viewed from the inside, XCR fabric in centre
of back area, darker stuff is Paclite
At that point we took the jacket off and continued running. After an hour, we stopped and put the smock back on while we recovered and watched the men's 100-metre final in the European championships. Despite being quite hot at this point, the jacket breathed well enough for the base layer to dry out within approximately 10 minutes.

We reckon...

That's all pretty impressive, particularly the running test which is quite extreme. We've used windproofs which have performed worse than the new Paclite. In other words, we reckon this stuff is good.

One observation is that we think the carbon/oil repellant inner layer is working as a buffering zone. If you smear water (or spit) on it, you can see that the moisture is absorbed into the fabric. That's significant because it means that the fabric will absorb moisture giving a comfort margin before the user starts to be aware of the moisture inside the garment.

In real world use, sweat production isn't usually uniform, we may walk up a hill generating a lot of moisture, then carry on on the flat, allowing cooling, then up another hill. The buffering means that there's a delay in the system which allows a greater comfort margin. You can still be radiating the moisture you generated on a climb on the flat, but buffering could mean that you're not uncomfortably humid because some of that moisture is being stored in the material prior to being expelled. Of course we might be wrong...

General Comfort

The lighter Berghaus fabric was slightly 'crisp packety' though nowhere near as bad as the original crackling Paclite, the other garment was less so. Both felt much nicer against the skin than the sticky membrane / polymer dots of the original Paclite and there wasn't the unpleasant slickness that you get on the inner surface of current Paclite when it gets slightly overwhelmed.

Would we buy it?

Yes. This is the most breathable and effective membrane or coating we've used. It's not as breathable as the very best windproofs - Encapsil for example - and some will prefer Paramo, despite the extra weight and warmth, but for a combination of lightness, waterproofing and breathability, this is a significant step forward and it's appreciably more breathable than previous Gore fabrics. If you want a hardcore, abrasion resistant Gore-Tex mountain jacket you're still better off with XCR, but if weigh matters, new Paclite should feature on your shopping list.

Only problem is that it's not available till next year...


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